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The TKSAGE-600 hydrogen peroxide sterilizer adopts unique low-temperature flash evaporation technology to vaporize 30%-35% hydrogen peroxide and quickly distribute it in the sterilization space to achieve space surface sterilization. The whole equip - ment is made of stainless steel, with smooth appearance and no dead ends, in line with GMP requirements. The user-friendly opera - tion interface is simple and easy to operate, so users can quickly master the operating skills. The sterilization program adopts fully automatic process control, which can monitor the process temperature, humidity, and hydrogen peroxide concentration in real time and calculate the sterilization effect according to the real time parameters. The equipment can execute 6LOG sterilization program, 12LOG sterilization program, concentration/time program and other options to meet different needs of customers. The sterilization process uses the dew point control method to ensure the vaporization state of the entire sterilization process.
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The VHP Generator 600 is a compact, high-efficiency sterilization device that converts 35% food-grade hydrogen peroxide into vapor, achieving 6-log spore reduction (Bacillus atrophaeus) in enclosed spaces. With a sterilization capacity of 600m³/h and 0.5-1.5mg/L vapor concentration range, it’s designed for pharmaceutical cleanrooms, laboratory biosafety cabinets, and medical device packaging zones. The PLC-controlled system automates vaporization, dwell, and aeration phases, ensuring compliance with EU GMP Annex 1 and FDA 21 CFR Part 11.
| TKSAGE-600 VHP Generator | ||||
| Sterilization time | 120-300min | |||
| Sterilization space (m3) | 100-600m3 | |||
| External dimensions (w*h*d)/mm) | 450mm*800mm*1000mm | |||
| Hydrogen peroxide vaporization rate | 5-30ml/min | |||
| Weight (kg) | 60 kg | |||
| Max power (W) | 3600W | |||
| Fan blast volume (m3/h) | 1500CMH | |||
| Air pressure (Pa) | 500Pa | |||
| Power supply | 220V，50Hz | |||
Before batch production, the VHP Generator 600 sterilizes 300m³ filling rooms in 90 minutes. It connects to ductwork or uses portable nozzles to treat equipment surfaces (fillers, capping machines) and air, eliminating the need for manual fogging and reducing downtime by 40%.
BSL-3 labs use the generator to sterilize Class II biosafety cabinets between experiments. The built-in aeration fan reduces residual H₂O₂ to <1ppm within 30 minutes, allowing safe handling of pathogenic samples without chemical exposure.
Disposable syringe packaging zones require frequent sterilization. The VHP Generator 600 operates in cyclic mode (3 cycles/day), sterilizing 200m³ zones while maintaining 45% relative humidity—critical for preserving packaging integrity.
Rapid Sterilization: 600m³/h capacity reduces cycle time by 30% compared to the same kind products, with 6-log spore kill rate.
Precision Control: Touchscreen PLC with recipe storage (up to 50 programs), real-time monitoring of temperature, humidity, and H₂O₂ concentration.
Safety Design: Automatic aeration (residual <1ppm), pressure relief valve, and leak detection (audible/visual alarm) to protect operators.
Compact & Mobile: 650×450×800mm dimensions, 60kg weight, and lockable casters for easy movement between clean zones.
Pre-Sales Validation: On-site mapping of sterilization zones, calculation of H₂O₂ dosage, and generation of D-value validation reports.
Installation & Qualification: IQ/OQ/PQ documentation package, on-site commissioning, and calibration of concentration sensors.
Validation Support: Assist with PDA TR 80 compliance, including bioburden testing and sterilization cycle validation.
After-Sales: 2-year warranty, annual preventive maintenance, and rapid replacement of vaporizers and sensors.
A1: We recommend 35% food-grade hydrogen peroxide (CIGE-certified supplier available). Higher concentrations (>50%) may cause surface corrosion, while lower concentrations (<30%) reduce sterilization efficiency.
A2: Aeration time depends on space volume: 30 minutes for 200m³, 60 minutes for 600m³. The system automatically extends aeration if residual H₂O₂ exceeds 1ppm.
A3: Yes, but extended dwell time (1.5× standard) is required. We recommend testing with sample materials (e.g., rubber gaskets) to ensure no degradation.
| TKSAGE-600 main interface | TKSAGE-600 control parameters |
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VHP sterilization curve
