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Cigeair Isolator — Construct the Core Barrier of Aseptic Production

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CIGEAIR-Sterile Isolator

021A5666

Product Introduce


The most widespread application of isolators is in the pharmaceutical industry, as drug research and production processes require an additional physical barrier to isolate operators from the sterile production environment and protect products from contamination.

Common processes such as dispensing, weighing, batching, crushing, sampling, etc. can be performed in a positive pressure sterile isolator.

Isolators are generally used in conjunction with the operation chamber and pass box, or can be used separately. The airflow design and flow direction of isolator are similar to those of biosafety cabinet, except that the isolator cabinet is fully enclosed under positive pressure, while the Class II biosafety cabinet is semi-enclosed by negative pressure, and the Class III biosafety cabinet is fully enclosed by negative pressure. These cabinets are designed according to their functions. The isolators can be large or small, and most of the functions and sizes are customized to the user's needs. In the use process, the operating samples and equipment are transferred to the operation chamber through the pass box, then the pass box door is closed, and the experimenters operate through gloves.

021A5666

Product Introduce


The most widespread application of isolators is in the pharmaceutical industry, as drug research and production processes require an additional physical barrier to isolate operators from the sterile production environment and protect products from contamination.

Common processes such as dispensing, weighing, batching, crushing, sampling, etc. can be performed in a positive pressure sterile isolator.

Isolators are generally used in conjunction with the operation chamber and pass box, or can be used separately. The airflow design and flow direction of isolator are similar to those of biosafety cabinet, except that the isolator cabinet is fully enclosed under positive pressure, while the Class II biosafety cabinet is semi-enclosed by negative pressure, and the Class III biosafety cabinet is fully enclosed by negative pressure. These cabinets are designed according to their functions. The isolators can be large or small, and most of the functions and sizes are customized to the user's needs. In the use process, the operating samples and equipment are transferred to the operation chamber through the pass box, then the pass box door is closed, and the experimenters operate through gloves.

The sterile isolator is mainly used for sterile production and testing. VHP sterilization system can be configured and customized according to customer's requirements. The airtight isolator is mainly used to completely separate personnel from the production process during operation to avoid contamination or cross-contamination of products. Sterile inspection and microbiological inspection are carried out to ensure the authenticity of test results and protect the safety of operators. The main structure of the chamber is made of stainless steel and tempered glass, with hard chamber structure and laminar or turbulent flow, in line with Class A standard when in static state.
The inner chamber adopts laminar flow (turbulent flow) air supply, and the airflow shape is professionally designed to ensure the purification level;
Monitor the pressure, temperature, and air speed of the internal chamber in real time, and automatically control and adjust them;
Integrate LOG sterilization program, with the microbial killing rate reaching Log 6 or higher;
The isolator airtightness is tested in strict accordance with ISO14644-2 standard.
Waste can be immediately and quickly discharged from the work area through the RTP, aβ valve, to ensure a clean environment inside the isolator (optional);
Support PLC control with touch screen operation and key operation interlocking control, to effectively prevent misoperation;
Monitor key parameters in real time, and store data and charts for easy export and printing;
The online detection system of dust particles, the online sampling system of airborne microbe and the online detection system of hydrogen peroxide concentration can be integrated as required;
Online glove leak detector can be equipped;
The product can be customized according to customer needs.
It is a special equipment used for testing the leakage rate of gloves/cuffs for isolation systems (barrier isolation systems);
The data cannot be modified and can be integrated into the production reports in real time;
Complies with computer verification, with audit trail function;
Provides ergonomic operating handle, enjoying unique and compact appearance;
Adopts unique airtight design;
All materials meet medical grade and food grade requirements;
Supports three-level user management.

Negative Pressure Isolator

021A5654

Product description

The negative pressure isolator can meet the isolation operation of highly toxic, highly active, and highly allergenic drugs, comply with the requirements of EH5 occupational health management system, and can be widely used in biopharmaceutical, chemical, and research institutes related laboratories.

It can provide an enclosed negative pressure environment for the operation of drug dispensing, weighing, dosing, sampling and other processes to protect the safety of personnel during the entire operation.

Advantages

1. Monitor the pressure, temperature, and humidity of the internal chamber in real time, and automatically control the cabinet pressure;
2. Replace filter quickly and safely;
3. When the environment is damaged due to external factors, the alarm is immediately activated and corresponding measures are automatically taken to protect the safety of personnel;
4.Waste can be quickly discharged from the work area through RTP, aβ valve, ensuring the personnel safety during the discharging process;
5. Support PLC control with touch screen operation and key operation interlocking control, to effectively prevent misoperation;
6. Monitor key parameters in real time, and store data and charts for easy export and printing;
7. A glove leak detector can be equipped;
8. The product can be customized according to customer needs.

Cell Therapy Isolator

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Cell Therapy Isolator

As cell therapy is gaining ground worldwide, more and more difficult diseases are looking to this advanced technology, including the COVID-19. At the same time, sterile isolators from traditional pharmaceuticals have penetrated into the cell therapy field, and isolators dedicated to the production of cell drugs have appeared, becoming the new favorite of cell therapy.

The so-called cell therapy isolator is a fully enclosed area for the production of cell therapy drugs, including reagent preparation, cell pretreatment operations, cell culture centrifugation, cell microscopy, and environmental monitoring.

Comparison with traditional mode

Economical

Economical: Meet Class D cleanroom installation conditions, with reduced maintenance running costs, no specific consumables and no highly trained professionals.

Stable

Stable: The cell production environment is easy to control and monitor, enjoying stable working area conditions, homogeneous and synchronized cell growth, rapid quality control and GMP certification of cell products.

Safe

Safe: Adopts intelligent and modular design, free from the troubles of traditional cleanrooms; the work area is always a Class A clean environment through positive pressure protection; the environmental conditions can be monitored and traced in real time.

Fast

Fast: Reduce sample processing time, delivery time and quality control time, and automatically implement H2O2 fumigation to simplify the sterilization process.

Sterile/Negative Pressure Filling Isolator

AI_图像 拷贝

Product Description

The sterile/negative pressure filling isolator is mainly used for providing Class A sterile protection for the sterile filtration, filling, capping and other key sterile operating procedures of sterile, highly toxic and highly active preparations, and reducing the risk of environmental pollution in the sterile filling and capping production process. The sterile filling isolator is suitable for filling, capping and sterile solution filtration of sterile drugs, XDC-type conjugated drugs, oncolytic viruses and other products with high toxicity and high activity for trial and pilot R&D.

Product features

The sterile/toxic isolator system is mainly composed of isolator chamber, air filtration system, sterilization system and control system, which provides sterile Class A protection for the equipment inside the isolator and protects personnel from toxic drugs. For the production of sterile/highly toxic and highly active drugs, the isolator technology has the following features:


1. Flexible design: The sterile filling isolator can be flexibly designed according to the process, with matching filtering, dispensing, capping and other functional units;

2. Flexible production: The product can realize the common line production of penicillin bottle and pre-filled needle products;

3. Isolator segment design: The whole line or individual segments can be provided with independent leak testing and VHP sterilization;

4. Pressure gradient design: Each segment is connected by airtight valve, which can adjust the differential pressure independently and set appropriate differential pressure for each segment according to the process, which avoids cross contamination;

5. The product can be integrated with the online environmental monitoring and sampling system of particles and airborne microbes;

6. The sterile filling isolator equipped with RTP barrel/valve transfer device is optional according to supply needs;

7. The wireless glove leak detector can be configured to detect leakage for each glove before production, preventing damage to the internal environment of the isolator from glove breakage;

8. Wash-in-place (WIP) for chamber + clean-in-place (CIP) for air duct can be configured. The isolator bottom plate adopts tilt design, which can facilitate drain after cleaning;

9. Operational risk control confirmation: The Mock-UP wood mold and ergonomic testing confirm that the integrity of the isolator is not damaged, the airflow is not affected, the glove opening location is reasonable, and all interventions have been confirmed before the design of the isolator.

10. A professional validation service team, combined with a set of scientific and perfect validation management system documents proven by the project practice (including but not limited to RA, DQFAT, SAT, IQ, OQPQ, etc.), ensures the product quality and reliable validation results.

GMP pharmaceutical appliance washer & dryer

6

Cleaning validation

It validates the effectiveness of cleaning procedures (cleaning methods), to confirm that the equipment is cleaned in accordance with certain cleaning procedures, and the residues and microbial indicators achieve the standards specified in the cleaning requirements.

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Cleaning validation

It validates the effectiveness of cleaning procedures (cleaning methods), to confirm that the equipment is cleaned in accordance with certain cleaning procedures, and the residues and microbial indicators achieve the standards specified in the cleaning requirements.

The product can fully replace manual cleaning, realizing recordable, verifiable, repeatable and traceable cleaning

Process: Pre-washing - Washing - Rinsing - Drying

Full process time ≤ 70min

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Certificates

We always focus on customers, pay attention to their needs, provide high-quality products and excellent services to meet their expectations.

A919mg0ml_16x5tin_fdk
VHP无菌检查隔离器
隔离器NBCE证书&UDEM(土耳其)
软件著作权证--无菌隔离器控制系统V1.0

Company Advantage(Why choose us)

Integrated Manufacturer with Strong R&D

As a National High-Tech Enterprise, we control the entire process from R&D (2000㎡ center) to manufacturing (35000㎡ factory). 36% of our workforce are technical staff, driving innovation like our unique VHP saturation control technology.

Proven Industry Authority & Certifications

We are a recognized member of key industry associations (Chinese Contamination Control Society, etc.) and hold ISO9001, CE, UL, and other certifications, ensuring reliable quality and industry trust.

End-to-End Project Support

We provide a full service package from technical consultation and custom design to professional installation, commissioning, validation support, and responsive after-sales technical service.

Testimonials

The unit delivers stable VHP decontamination and greatly improves batch changeover efficiency. It effectively eliminates operator-borne contamination and ensures reliable sterility test results, helping us pass GMP audits smoothly.

We suffered from false positives in sterility tests for a long time. After adopting this isolator, contamination risk is greatly reduced, cutting retesting costs.

Excellent negative pressure containment prevents leakage of high-active powder and protects operator safety, with all leak test indicators fully compliant.

Used for weighing and dispensing highly potent APIs. Equipped with dual HEPA filtration and stable chamber tightness to keep occupational exposure under control.

Related Product

Sterility Testing Isolator
Biosafety Equipments

Sterility Testing Isolator

Cell Therapy Isolator
Biosafety Equipments

Cell Therapy Isolator

Negative Pressure Isolator
Biosafety Equipments

Negative Pressure Aseptic Isolator Glove Box Pharmaceutical Isolator

FAQs

What is the core function of an isolator?
The isolator adopts physical barrier to separate operators from products/materials, block cross-contamination, maintain Grade A clean environment inside the chamber, and protect personnel from highly active or toxic materials.
What decontamination method is used for isolators? Can the decontamination cycle be customized?
VHP vaporized hydrogen peroxide decontamination is standard. The cycle can be customized according to chamber volume and load. The system records parameters automatically to meet GMP audit and data traceability requirements.
What kinds of high-potency materials can negative pressure isolators protect against?
It is suitable for weighing and dispensing of OEB4, OEB5 highly toxic and high-potency API powder. Excellent air tightness controls occupational exposure and prevents powder leakage.
Can filling isolators directly connect to existing filling production lines?
Customized modular design is available. It can seamlessly connect with filling and capping equipment to realize fully enclosed aseptic filling and reduce product exposure risk.
Can isolator data be exported for QA audit?
Operating data including temperature, humidity, pressure, VHP concentration and decontamination duration are automatically stored. Encrypted export is supported with non-repudiation to meet audit trail requirements.

Contact Us

Ready to Secure Your Aseptic Transfer Process? Contact our sterilization experts today for a detailed consultation, a custom quote, or to request a comprehensive product datasheet. Let us design the perfect VHP solution for your critical environment.

Product Brochure

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  • Sterile Isolator.pdf
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  • 2026-09-29
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  • GMP pharmaceutical appliance washer & dryer.pdf
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  • Negative Pressure Filling Isolator.pdf
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  • Negative Pressure Isolator.pdf
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Keep in Touch With Us

If you have any questions or requirements regarding solutions, please feel free to contact our customer service team.Our professional team will provide you with detailed product information, answer your questions, and tailor the best solution to meet your needs.

Tel:+86-755-89526537

+86-755-89526536

WhatsApp:+86 177 2260 6385

E-mail:zksjjh@zksjjh.com

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